Fiber-To-The-Home Wire Production Line – Cutting-edge Manufacturing System
Were you aware that up-to-date glass-fiber cabling setups can operate at velocities of up to 190 m/min? This astonishing productivity stems from advanced production methods tailored to high-speed production.
Such setups are built to handle diverse wire variants, including drop cables and tight buffered cables. The streamlined form factor, often under 26 m, renders them perfect for modern facilities.
Seamless coupling with smart factory systems guarantees uninterrupted operations. Via MES/ERP connectivity, these fiber secondary coating line fabrication lines provide unparalleled exactness and performance. This renders them the leading option for businesses seeking to lead in the fiber network field.
Overview of the FTTH Manufacturing Line
Efficient fabrication processes play a vital role in meeting the growing need for steadfast connections. These configurations are engineered to produce premium light-transmitting wires that power modern networks. With advanced technology, they ensure precision and swiftness in every step of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating home fiber drop cables. These cables consist of naked fibers reinforced with iron or FRP materials, combined with safeguard coverings. The result is a robust and effective system for rapid broadband links.
The system is compatible with multiple materials, including PVC, LSZH, and PE plastics. Such adaptability guarantees it satisfies assorted sector requirements. Additionally, the 4-head fiber pay-off system offers precise tension control, maintaining precision up to ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our equipment stands out for its precision and efficiency. Below are the advantages:
- Manages various wire sizes such as 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
Such attributes guarantee streamlined functionality and premium production. This makes it the perfect choice for companies seeking a competitive advantage in fiber networks.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are revolutionizing the way fiber optic cables are produced. Our cutting-edge machinery integrates exactness, performance, and modern advancements to yield superior outputs. Here are the key characteristics establishing our system’s industry-leading status.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a customized 50mm extruder engineered for exact substance allocation. It secures steady standards throughout each cable produced. Its adjustable head permits effortless modification, accommodating different substances like PVC, LSZH, and PE plastics.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, as it ensures consistent tension throughout the process.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. Its self-operating reel collection removes manual intervention, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, ensuring that every fiber cable meets stringent industry standards, resulting in trustworthy and long-lasting outputs.
State-of-the-art Technology Powering the Production Process
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our systems are designed to deliver precision, reliability, and efficiency, guaranteeing superior outputs in every production run. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. It facilitates uninterrupted functioning with instant oversight. It allows for precise adjustments, enhancing the quality of every optical cable produced.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. The 9m cable accumulator ensures uninterrupted processing, minimizing downtime and maximizing productivity.
Outstanding Durability and Dependability Using Renowned Parts
We utilize top-quality elements from reputed brands like OMRON controllers and worldwide motor suppliers selected due to their robustness and accuracy, promising lasting dependability.
Steel-reinforced wiring combined with sophisticated Fibers in stainless steel tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
Seamless MES and ERP System Coupling
Our machinery connects effortlessly with MES and ERP software, facilitating instantaneous production oversight. It provides complete visibility and operational efficiency across all stages.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Attribute | Upside |
|---|---|
| FiberCAN-based Control Module | Precise adjustments and real-time monitoring |
| 35KW/h Power Consumption | Energy-efficient operations |
| 9-meter Reel Accumulator | Continuous production |
| OMRON-based Control Units | Reliable and exact performance |
| ERP Connectivity | Live process supervision |
Practical Applications for Our FTTH Cable Line
Innovative manufacturing systems are transforming the way we create reliable fiber optic solutions. These systems are designed to meet diverse industry needs, offering flexibility and precision in every application. The following outlines the primary applications of this state-of-the-art system.
Producing FTTH Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Manufacturing Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Tailored Options for Diverse Cable Configurations
Flexibility is a hallmark of our manufacturing system. It supports a wide range of materials and configurations, making it suitable for diverse applications. Regardless of the cable’s intended environment, our system produces stable, high-quality results. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Advantages of Our FTTH Manufacturing System
Choosing state-of-the-art production solutions brings significant advantages to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. Below, we explore the key benefits that make our equipment a top choice for modern manufacturers.
Boosted Performance and Output
Our system ensures fiber secondary coating line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, allowing businesses to meet growing demands without compromising quality. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
With optimized energy consumption of 35KW/h, our equipment reduces operational costs. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Exact molding delivers a sleek and consistent exterior on all fiber products, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Advantage |
|---|---|
| High-Speed Production | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Conclusion
Cutting-edge optical cable manufacturing is establishing fresh industry norms. With precision engineering and smart integration, these machines deliver unmatched reliability and efficiency. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
Our systems also come with dedicated technical support and customization options to meet specific needs. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Ready to transform your manufacturing process? Reach out now to discover customized options that match your needs. Experience the future of fiber optic technology with our industry-leading systems.
